EBC for Training and Development

علوم النفط والغاز

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الرمز

مواعيد الانعقاد

أماكن الانعقاد

الرسوم للفرد

التسجيل والحجز



 دبـي .. اسطنـبول

الـقـاهـرة .. لـندن

كوالالمبور.. تونس


2950 €

التسجيل والحجز

 دبـي .. اسطنـبول

الـقـاهـرة .. لـندن

كوالالمبور.. تونس

2950 €

التسجيل والحجز

 دبـي .. اسطنـبول

الـقـاهـرة .. لـندن

كوالالمبور.. تونس

2950 €

التسجيل والحجز

 دبـي .. اسطنـبول

الـقـاهـرة .. لـندن

كوالالمبور.. تونس

2950 €

التسجيل والحجز

 دبـي .. اسطنـبول

الـقـاهـرة .. لـندن

كوالالمبور.. تونس

2950 €

التسجيل والحجز


 دبـي .. اسطنـبول

الـقـاهـرة .. لـندن

كوالالمبور.. تونس

2950 €

التسجيل والحجز

التدريب عن بعد ..
باعتماد دولي .. المشاركة للفرد 1450 يورو

المطلوب ..
تحديد الدورة .. عدد المشاركين .. موعد التنفيذ

التعاقد الجماعي …
حسم 20% للمشارك بأي مجموعة من خمسة وأكثر

اماكن اخرى لانعقاد الدورة :

كوالالمبور .. اسطنبول .. دبي .. القاهرة .. الرياض .. جدة .. ابو ظبي .. الدوحة .. مسقط .. شرم الشيخ .. الكويت .. طرابلس .. عمان .. دمشق .. تونس .. الدار البيضاء .. لندن .. باريس .. برشلونة .. امستردام .. بروكسل

معدات مواد البناء وأنظمة الأنابيب

حول الدورة:

Appropriate material selection is the cornerstone of pressure equipment and piping design, operation and maintenance. The acceptability of materials is controlled by the relevant Codes. The mechanical integrity, safety, and cost-effective operation of plants depend on the in-service performance of the materials of construction throughout the plant life cycle.This course provides comprehensive and practical understanding of engineering materials and guidance on the methods and best industry practices for the selection of the appropriate materials of construction for specific applications while simultaneously satisfying service requirements, construction Code requirements, and least life cycle costs over the entire plant life. This course will provide a practical overview of ASME BPVC Section II – Materials, as well as some relevant information from the BPVC Section VIII Div.1 and B31.3 Process Piping.

اهداف الدورة :

سيتمكن المشاركون في نهاية الدورة من :

Assist participants to clearly understand appropriate selection of materials of construction for pressure equipment
Enable delegates understand how materials affect safe, reliable and cost-effective plant operation.
Enhance participants’ awareness of key requirements of relevant design and operation standards and industry practices such as ASME B&PVC and B31.3; ASTM Material Specifications, API 571, 580, 581, 578 and 579, and others.
Provide guidelines to participants to identify and locate in-service degradation and appropriate tools for condition assessment and making sound run/repair/replace decisions.
Make participants recognize that although all flaws detected by inspection must be evaluated, not all flaws need to be repaired.
The proper application of API Std 579-1/ASME FFS-1 for fitness-for-service assessment may obviate the need for some repairs and result in reduced maintenance cost and downtime.

الفئة المستهدفة :

المحاور العلمية للدورة :

Day 1 – Engineering Materials – Types and Properties

Engineering Materials I – Overview

Metals – Ferrous and non-ferrous
Carbon steel
Alloying elements added to iron base – carbon, manganese, and silicon
Effect of alloying elements on end properties and on fabrication processes
Impurities and their effect – sulfur, phosphorus
Alloy steel
Effects of alloying elements
Stainless steels
Specialty alloys
Corrosion resistant alloys
High temperature alloys
Erosion resistant alloys
Engineering Materials II

Refractory materials – Types and applications – Examples: Titanium and zirconium
Clad Materials – Types; production methods; and typical applications
Composite materials – Classes, types and applications
Non-Metallic materials – Plastics, ceramics
Surface engineered coatings/overlays – Types, specifications and applications
Organic coatings
Metallic coatings
Corrosion resistant cladding
Corrosion resistant / hard-surface welding
Thermal spray coatings
Plasma transferred arc (PTA) welded overlays
Metallurgy Basics

The structure of metals and alloys
Imperfections in metals and alloys
Chemical composition – Unified numbering system (UNS)
Physical properties – melting temperature, the thermal conductivity, electrical conductivity, the coefficient of thermal expansion, and density
Mechanical properties – Base metals, filler metal and completed welds
Tensile and yield strength, ductility, hardness and toughness
Heat treatment and effect on material properties
Material Forming and Fabrication

Forming and forging
Casting
Welding processes – main technologies and consumables currently used in industry
Weldability – Carbon equivalent; Shaeffler and WRC diagrams
Preheat and Post-Weld heat treatment (PWHT) – Code (B&PV and B31) rules
Weld imperfections (discontinuities) commonly encountered with welding processes
Overview of ASME B&PVC Section IX ‘Welding and Brazing Qualifications’

This Section contains rules relating to the qualification of welding and brazing procedures as required by other code sections for component manufacture
Welding procedure specification (WPS)
Procedure qualification record (PQR)
Welder performance qualification (WPQ)
Day 2 – Materials Selection and Application

Material Selection Process and Guidelines

Life cycle cost considerations
Factors in material selection in petroleum refineries- type of refinery; type of crude oil processed; service conditions in specific process unit/application, expected service life
Oxidation resistance – scale formation
Guidelines on the maximum temperature of use of carbon steel and alloy materials
Creep properties – The Larson-Miller parameter (LMP)
Fatigue properties – Fatigue design (S-N) curves
Materials Standards and Codes

ASME Boiler and Pressure Vessel and Piping Construction Codes
Allowable stresses
Constraints and limitations
P-Number identificat
ASTM – Some common material specifications for piping, plates, forgings and castings
Materials Standards and Codes (continued)

API RP 941 – Steels for hydrogen service at elevated temperatures and pressures in petroleum refineries and petrochemical plants
Oxidation resistance – scale formation
NACE MR0103 ‘Materials Resistant to Sulfide Stress Cracking in Corrosive Petroleum Refining Environments’
PIP (Process Industry Practices) Standards – Example: PIP Piping Material Specification 1CS2S01 Class 150, Carbon Steel, Socket Weld, 0.125 C.A. Process.
Fatigue properties – Fatigue design (S-N) curves
Overview of ASME B&PVC Section II ‘Materials Specifications’ – This Section compiles material specifications and material properties for materials used in the construction of ASME components. It contains four parts:
Part A-Ferrous Material Specifications
Part B-Nonferrous Material
Part C-Specifications for Welding Rods
Part D-Properties-(Customary)
Material Selection for Specific Equipment

Refineries and petrochemical plants
Power plants
Pressure vessels
Piping valves and fittings
Pumps
Day 3 – Degradation of Materials In-Service

Material Ageing and Degradation – Overview

Ageing is not about how old equipment is; it’s about knowledge of its condition, and how that is changing over time
Indicators or symptoms of ageing
Failure Modes and Mechanisms in Materials

Degradation processes – (e.g. corrosion, erosion)
Excessive elastic deformation – (e.g. buckling)
Fracture – (e.g. fatigue, brittle fracture)
Overview of API RP 571 Damage Mechanisms Affecting Fixed Equipment

This document provides background information on damage that can occur to equipment in the refining and other process industries. It covers over 60 damage mechanisms. It is also an excellent reference for inspection, operations, and maintenance personnel.
Metallurgical Failure Analysis

Overview
Case study
Positive Material Identification

Objectives and methodologies (e.g. X-Ray Fluorescence and Optical Emission Spectroscopy)
ASTM- E1916
Pipe Fabricator Institute PFI-ES42
API 578
MSS SP-137-2007
Material Test Reports
Day 4 – Inspection Strategies and Non-Destructive Examination Methods

Mechanical (Structural) Integrity – Overview

Definition, scope, and key elements – hardware and software issues, human factor, and asset manageme
Potential threats to technical integrity in a hazardous environment
Regulatory requirements – SH&E, OSHA, SEVESO II
Life cycle implications – design/operation/maintenance, management of change
Inspection Strategies and Methods

Real function of inspection
Planning and strategies
Inspection Strategies and Methods (continued)

Overview of API RP 580 and RBD 581 – Risk-Based Inspection
Overview of API RP 577 Welding Inspection and Metallurgy
Non-Destructive Examination (NDE) Methods and Their Application

Capability of the applicable inspection method vs. discontinuity
New developments in NDE methods
Overview of ASME B&PVC Section V ‘Nondestructive Examination’

This section contains requirements and methods for non-destructive examination referenced and required by other code sections.
Day 5 – Fitness-For-Service Evaluation

Introduction to Fracture Mechanics

Overview
Illustrative worked examples
Fitness-for-Service Assessment

Overview of API Std. 579-1/ASME FFS-1
Worked examples

اسلوب التدريب لدى مركز الأعمال الأوروبي :

تقدم أعمالنا التدريبية بطريقة احترافية وجذابة .. تتخللها معلومات اعتراضية لتجديد الانتباه طوال فترة التدريب … ونهدف من هذه الوسيلة الى متدرب يستمع ويتفاعل … بالاضافة الى تطبيقات عملية تستهدف المهارات والمعارف المباشرة المطلوب تحقيقها .. وتقدم للمتدربين بأكثر من طريقة منها .. تمارين وتطبيقات عملية ..استقصاءات واسئلة .. وقد تم اعتماد استراتيجية تدريبية تقوم على أساس المزاوجة ما بين النظري والمهني وما بين المحلي والعالمي .

ما الفائدة التي يحصل عليها المشارك من الدورة ؟

يحصل كل مشارك على شهادة تدريب معتمدة دوليا من مركز الأعمال الأوروبي للتدريب والتطوير … الحائز على شهادة الايزو في الجودة رقم 2015/900 من شركة يوكاس العالمية الانكليزية .. ويحصل على حقيبة تدريب متضمنة المادة العلمية بواسطة فلاشة الكترونية … بالاضافة الى تدريب ممتع ومفيد ينعكس ايجابيا وتطورا على الافراد والمؤسسة

ملاحظة :

بامكاننا تنفيذ الدورة التدريبية بأي مكان من المدن المشار اليها بهذه الدورة .. وبالموعد المناسب والمطلوب للمتدربين .. وذلك من خلال التنسيق المشترك مع ادارة التدريب لدى المركز .. ويتم تنفيذ التدريب باسلوب مميز وفق أفضل معايير الجودة بحيث نلبي كافة المتطلبات والاحتياجات التدريبية .

الاعتمادات الدولية

حصل مركز الأعمال الأوروبي للتدريب والتطوير على اعتمادات دولية ورسمية ذات أعلى وأفضل المستويات العالمية علمياً وفنياً التي تعكس مستوى الآداء المتميز في أعمالنا التدريبية .. بحيث تحقق ما يطمح إليه كل مشارك بالحصول على أفضل الشهادات ذات المعايير العلمية والفنية المعتمدة رسميا .